INDUSTRIAL MANUFACTURING
Digitalize production with high-performance solutions
INTEGRATED SYSTEMS
Automate every stage of industrial manufacturing
Senior Software’s integrated solutions connect manufacturing processes end to end – from planning and execution to analysis and delivery. Manufacturers gain efficient workflows, reduced costs, and stable operational performance.
- Integrated coordination across planning, execution, and logistics
- Full control over resources, equipment, and costs
- Real-time monitoring of orders and OEE performance indicators
- Complete traceability of materials and finished goods
- Capacity optimization and reduction of non-productive time
- Fast decisions based on real-time, updated data
Current challenges in industrial manufacturing
Operational risks that limit production performance
Industrial manufacturing involves complex processes that must be precisely synchronized – from planning and procurement to manufacturing, control, and delivery. Without unified management, bottlenecks emerge, costs increase, and productivity is lost.
Limited visibility
Difficult tracking
Insufficient traceability
Manual planning
Weak integration
By implementing MES and APS, Flexibil has achieved much better management of raw materials, production capacity, which has implicitly led to increased productivity and profitability. We have real-time control over all production flows and efficient planning of each operation. Another important benefit is the fact that we can control very well the productivity of each person, the employees being paid according to the volume and quality of the products made.
Complete solutions for industrial manufacturing
A comprehensive ecosystem of solutions for modern factories
Senior Software’s integrated systems connect all stages of industrial manufacturing, from planning and execution to analysis and optimization. Each solution contributes to faster processes through automation and real-time, connected data.
Efficiently manage production resources and processes
The ERP solution ensures integrated management of resources, orders, and costs, providing real-time visibility into operational performance.
Key benefits:
- Integrated management of resources, orders, and costs
- Coordination between production, procurement, and sales
- Clear control of inventory, budgets, and financial flows
- Fast implementation and flexibility to adapt to business processes
- Centralized administration across all sites and operating locations
- Secure access and a modern web-based interface, available from anywhere
Achieve full traceability across the factory
The MES solution delivers complete control through real-time monitoring of equipment and operators, ensuring end-to-end traceability, consistent efficiency, and predictable quality.
Key benefits:
- Interconnection of all machines, people, and processes across the factory
- Continuous, detailed monitoring of resources and operations
- Integration of predictive models and advanced Artificial Intelligence algorithms
- Immediate detection of deviations from quality standards
- Monitoring and analysis of production data, including historical data
- OEE dashboards and performance analytics
Plan production and optimize factory processes
The APS solution enables intelligent production planning by aligning resources, orders, and delivery deadlines to ensure predictable execution of factory processes.
Key benefits:
- Production planning completed in seconds
- Evaluation of multiple planning scenarios within minutes
- Immediate identification of areas requiring additional resources
- Real-time access to production status information
- Rapid rescheduling in response to unexpected events
- Production planning based on forecasted inventory levels
- Real-time monitoring of delayed orders
Automate logistics flows and optimize inventory management
The WMS solution automates logistics flows and warehouse processes, ensuring operational accuracy, full inventory traceability, and complete visibility over goods.
Key benefits:
- Optimization of material flows within the factory
- Automation and monitoring of quality control processes
- Tracking of batches, consumption, and production yield
- High accuracy in product recall processes
- Cross-docking to reduce costs and required storage space
- EDI integration to maximize visibility in partner relationships
Accurately forecast material requirements
The Inventory solution accurately forecasts material requirements and optimizes inventory levels, maintaining the balance between demand, costs, and availability through intelligent planning algorithms and automated replenishment.
Key benefits:
- Automatic transmission of orders to production departments
- Automated replenishment based on actual demand
- Reduction of excess inventory and warehousing costs
- Rapid identification of potential issues
Analyze performance and turn data into strategic decisions
The CPM solution analyzes operational and financial performance by integrating data from all systems to deliver unified reporting, precise budgetary control, and strategic decisions based on up-to-date information.
Key benefits:
- Dynamic visualizations and real-time performance indicators
- Predictive analytics and unified reporting
- Integrated budgeting and financial forecasting
- Fast decision-making based on connected data
Efficiently manage human resources and payroll processes
The HR solution fully digitalizes human resources and payroll processes, automating time tracking, personnel administration, and payroll calculation for efficient management and legally compliant reporting.
Key benefits:
- Comprehensive management of employment contracts and personnel data
- Digital time tracking and automated payroll calculation
- Clear reporting of HR costs and performance indicators
- Integration with ERP and financial accounting systems
Accelerate digital transformation through dedicated expertise
Consulting services and project management accelerate the digital transformation of industrial companies by ensuring efficient solution implementation, process optimization, and continuous support to achieve business objectives.
Key benefits:
- In-depth process analysis and improvement recommendations
- End-to-end management of digitalization projects
- Customized training for operational teams
- Ongoing support and continuous updates
Digitalization stages
Guided process. Optimal execution.
Production digitalization is delivered through a phased, structured process that connects all operational workflows, ensuring continuity and adaptability to market changes.
Process
Analysis
Software
Architecture
Phased
Implementation
Dedicated Team Training
Post Go-Live
Support
WHAT OUR CLIENTS SAY
IRUM has achieved multiple advantages by implementing an advanced production planning and scheduling system
APS helps us manage and plan tens of thousands of operations simultaneously, ensuring that all necessary components reach the assembly line precisely at the right time, without delays or shortages. Additionally, the advanced planning solution from Senior Software enables us to efficiently handle the variability of our work centers, which differ significantly in terms of capacities.
RESULTS ACHIEVED BY MANUFACTURERS
Proven efficiency in industrial manufacturing
Digitalizing industrial processes is not just a modernization step – it is a real performance driver. Factories operating on integrated workflows reduce production lead times, increase delivery capacity, and gain full control over resources and costs.
